Vibration Fixtures from TetraTek's VibraTek
Division
HALT and HASS Testing
Magnesium and Aluminum Vibration Test Fixtures
Experience the difference our third generation
SuperClamp III
TM
,
Vibration Fixtures
make in consistently
and accurately transferring vibration to your electronic circuit boards.
For
production testing, select versatile TetraTek
vibration test card
cages or vibration fixtures
for consistently reproducible results.
Precisely position your heavy test fixtures inside environmental enclosures such
as older AGREE Chambers and newer Accelerated Stress Screening Chambers with our
versatile
Chamber Fixture
Lifts
and move your products around your test lab with our maneuverable
Fixture Carriers.
Retain your test fixtures without bolts using one of our time saving
Vibration Vacuum
Hold-Down Plates and Vacuum Pumping Stations.
Our VibraTek
TM
Division manufactures precision machined,
magnesium, and aluminum vibration fixtures with stainless steel and aluminum
hardware. These fixtures feature TetraTek developed clamps, retainers, connectors,
circuit boards, and cable sets to provide you with the ideal testing arrangement
for your products while they are tested for HALT (Highly Accelerated Life
Testing) and HASS (Highly Accelerated Stress Screening) response.
Our Highly Accelerated
Life Testing (HALT) fixtures are rated to withstand an amazing 100 Grms vibration level
and temperature change rates of up to 100 C per minute over a temperature range
of -65 to 150 C. HALT testing progressively stresses your product using
both vibration and temperature cycling until you understand the limits and
characteristic modes of thermal and vibration failure. After you have modified
your product to eliminate the obvious modes of failure, HASS testing helps you
to eliminate marginal products likely to fail early while passing the acceptable
units with as little degradation in life as possible.
Please request a free analysis of your needs.
You may also wish to
review our
Request for TetraTek Application Assistance
on our
Literature Page
. Additional
information on our test fixturing and product testing capabilities is contained
on our
TestKing Page
and
additional information on our Environmental Test Equipment capabilities is contained on our
Environmental
Page.
Our Highly Accelerated
Stress Testing production fixtures are optimized to withstand the extreme
environments typical in Stress Screening Environmental Chambers and older AGREE
Chambers while
efficiently transferring vibration to your test objects.
Baseplates are
manufactured from machined magnesium or anodized aluminum. Baseplates made from
non-metallics such as G-10 (circuit board material) and acrylic composite are
also available. All baseplates include integral lifting grooves, slots, or
attached black anodized aluminum lifting handles.
Product support
structures are fabricated from contour matched black anodized aluminum.
Also
offered are
product fixtures made from VibraTek
TM
,
vibration rated flexible construction anodized aluminum extrusions. These structures are
typically used for large box enclosed test items.
Vibration coupling is
achieved with precision cut silicone gaskets retained in matched contoured
cavities. Products are held in place by vibration rated stainless steel quick
release clamps, VibraTek
TM
slide action clamps, VibraTek
TM
SuperClamp
TM
Screw Piers and product specific milled compression caps with quick release
knurled fasteners or clamps. All hardware is normally 300 series stainless
steel.
You can specify features
such as positioning pins, lifting eyes, test item cable sets, antistatic
grounding jacks, board first mate pins, vibration rated electrical connectors,
and roll-around carrier adapters.
We
can also furnish you with complete production testing solutions including
multiple matched or interrelated test fixtures, environmentally rated Stress
Screening Chamber fixture loading lifts, chamber thermal diaphragms,
product pretest stations
to verify proper operation prior to testing,
data
acquisition equipment to monitor your testing
, and
passive and dynamic loads to
stress and verify your products under load.
Our VibraTek
TM
VSC SuperClamp
TM
Series III is an integrated, fully matched, and interchangeable set of HALT and
HASS circuit
board retaining clamps designed to conveniently hold your circuit boards in
place. You can select any combination of SuperClamps
TM
and they all align at the same height above your vibration table testing
surface.
Products
in this Series include:
-
VSC100-III Long Tail
4-40, 6-32 and 8-32 Screw Pier.
-
VSC105-III Short
Tail 4-40, 6-32 and 8-32 Screw Pier.
-
VSC150-III T-Nose
Long Tail Flexible Toggle Clamp.
-
VSC300-III Long Tail
Dual Flat Toggle Clamp.
-
VSC305-III Short
Tail Dual Flat Toggle Clamp.
-
VSC400-III Sliding
Toggle Clamp
-
VSC500-III Dual
Vertical Board Support Clamp
Our SuperClamps
TM
are
designed to mount on the surface of your shaker utilizing the shaker s
standard 3/8"-16 mounting holes. By carefully selecting the correct clamp
and aligning your product appropriately, almost any circuit board can be
successfully tested utilizing its built-in mounting holes and edges.
Typically, VSC100 and
VSC105 SuperClamps
TM
are used for picking up interior mounting holes while one or more VSC300 s or
VSC305 s are used to stimulate a card cage edge. One or more VSC150 s are
used to hold small trace-free circuit board edges or VSC400 s are
substituted for
VSC150 s to fit into tight places. Two or more VSC500 s
are used to support any larger vertical daughter boards. All of these clamps are rated
for a maximum of 100 Grms and a temperature range of -65 to 150 C.
You can request copies
of our individual bulletins on these clamps for additional details and mounting
dimensions. We provide a free analysis of the best clamp mix for any particular
product mounting problem.
Please provide us with information on your shaker and
an outline drawing of your product.
We also offer 4-40,
6-32, 8-32, 10-32 and Metric stainless steel mounting piers, side mount pier
supports, mounted toggle clamps with custom clamping heads, vertical board
cantilever slide support clamps, horizontal board cantilever edge support
clamps, and custom clamps optimized to match your product or vibration machine.
Chamber Fixture to Lift and Lower Vibration Fixtures
Our VibraTek
TM
VCL75 Series Chamber Fixture Lifts are designed to lift and lower
vibration fixtures onto the surface of your shaker and onto our VHC75 Series
Fixture Carriers. The VCL75 s and the VHC75 s work with major
Environmental Test Equipment manufacturer s AGREE and Stress Screening
Chambers. These chambers typically have a space below the shaker with a silicone
diaphragm separating the chamber workspace from the shaker area. Adaptors and
custom fitted silicone diaphragms are offered for most chamber sizes and models.
-
Roller bearing
slide-in and slide-out fixture support.
-
Hydraulic cylinders
on each corner.
-
An electric
hydraulic pump.
-
Antistatic banana
jack type plugs for grounding.
-
Power return
springs.
-
A black anodized
aluminum structure.
-
Electrical lift
interlocks.
-
Optional thermal
protection for lift components.
-
Roller bearing
slide-in and slide-out fixture support.
-
Hydraulic or lead
screw lifts on each corner.
-
An manual-hydraulic
pump or a manual lift crank.
-
Anti-static plugs
for grounding your fixturing.
-
Conductive cushion
guide wheels.
-
Wheel locks and
brakes.
-
T-handle pins to
retain fixtures when moving.
-
A black anodized
aluminum structure.
-
Compound drawer type
fixture extension.
-
Optional dual load
per cart capability.
Custom Fixture Carriers
and Fixture Lifts are available.
Our VVB35 series Vacuum
Base Plates bolt-down over the surface of your shaker and allow quick attachment
and removal of test fixtures and our VVP35 series Vacuum Pumping Stations
provide the controls to conveniently operate the Base Plate.
VVB35 Vacuum Base Plates
typically allow fixture operation from about 10 Grms up to approximately 55 Grms
depending on shaker load mass and head size. VVP35 Vacuum Pumping Stations can
optionally include oil-less vacuum pumps, acoustic enclosures, interlocks to
chamber and vibration controls, and vibration sensing electronics.
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